Rockwell Introduces New Controllers to Help Manufacturers Increase Capacity

Manufacturers have always faced the dual pressure of increasing production speed and capacity while ensuring quality. At the same time, they also put forward higher requirements for intelligent machines. Rockwell Automation's new Allen-Bradley CompactLogix 5380 controllers help manufacturers meet these requirements by providing better accuracy, connectivity and 20% more application capacity than previous CompactLogix models.

Ideal for high-speed applications with up to 20 motion axes, the CompactLogix 5380 controller delivers the power of the Rockwell Automation Integrated Architecture portfolio in the compact size of CompactLogix. When combined with the new Allen-Bradley Bulletin 5069 CompactI/O system, the scheduled output function reduces the I/O response time to 0.2 milliseconds. Event triggers from I/O modules enable near real-time task execution speed.

“In high-speed packaging applications, fast response times are critical to the smooth running of production, and this new controller can play a big role in such applications,” said Dexter Leong, Rockwell Automation Product Manager. “With CompactLogix With the addition of new scheduled outputs and event triggers, engineers can design compact machines with greater precision and accuracy."

It also has two configurable 1GB Ethernet ports that support device-level ring (DLR) topologies or use multiple IP addresses. The ability to create multiple IP addresses is especially useful for manufacturers who want to separate shop floor and enterprise network traffic.

Diagnostic indicators show communication status, module health, and I/O module activity. This allows operators and technicians to instantly understand the problem without having to connect the controller to the computer. In addition, built-in systems and field power terminals reduce wiring for I/O modules.

The CompactLogix 5380 controller supports enhanced security features in a defense-in-depth solution that helps protect a wide range of devices, assets and intellectual property. The controller incorporates a variety of advanced security technologies and software features, including digital signatures and encrypted firmware, controller-based change detection, and audit records. It also provides role-based access control for routines and user-defined instructions.

Like other Logix controllers, engineers can use the Rockwell Software Studio 5000 design software to configure the CompactLogix 5380 controller and develop all the elements in the control system. By defining the data once, you can easily access and reuse the data throughout the Studio 5000 environment, speeding up system development and debugging.

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