In the mid-1980s, Guangzhou, Shenzhen, Dongguan, Huizhou and other places near Hong Kong began to move into some Hong Kong and Taiwan mold-owned enterprises. The machinery and equipment were tax-free, and the production, technology and management followed the original method. At the same time, some mainland technicians were recruited. The level of mold manufacturing and mold manufacturing has remained at the same level. By the early 1990s, these mainland technicians working in wholly-owned enterprises were familiar with and mastered the design, manufacturing and processing technologies of Hong Kong Mould Factory. Their technical strength beneficially supported the further rapid migration of Hong Kong mold companies. In the mid-1990s, Hong Kong's mold companies basically moved to their immediate vicinity (Shenzhen, Dongguan, Huizhou), and the leading enterprises of Hong Kong and Taiwan mold standard parts and materials also established a production base and sales service network. 1. Personnel streamlining, “skinny†management Hong Kong mold companies are generally small and medium-sized enterprises, with fewer than 100 employees, mostly between 20 and 50 people. According to Luo Baihui, deputy secretary-general of Shenzhen Die & Mould Technology Association, the configuration of various personnel of Hong Kong-owned mold enterprises is very streamlined, one is multi-functional, one person has multiple positions, and there are no idlers inside the enterprise. The idea of ​​lean production and “skinny†management has been better reflected. The production organization efficiency of Hong Kong mold enterprises is generally high. When the quotation and production cycle are expected, the main structural schemes have been basically determined. The preliminary design plan can be quickly obtained, and the standard mold frame models and various required production materials and specifications are formulated. Size and other information. After signing the contract, the standard model frame type and various types of material specifications and sizes to be purchased are transmitted to the supplier, and the workshop can immediately arrange the material size and size of the blanking and roughing to reach the workshop, according to the production situation of the workshop. The design work is to ensure the continuous production of the workshop, and the corresponding organization and coordination of the design work has basically broken the traditional mode of design and post-processing. We attach great importance to high-priced molds with complicated technology, careful design and careful design, and the quality of design is first. Flexible deployment of design and production generally does not delay the construction period. The workshop production is strictly processed according to the drawings. The technicians of different technical levels arrange the corresponding parts drawing processing. Usually, the quality and progress of each set of molds are handled by one technician; the workshop supervisor is responsible for production scheduling, organization and coordination, and is responsible for the overall quality and progress; Managers are generally technically competent and daring to be responsible. The relationship between responsibility, power and profit in management is simpler and clearer. Production arrangements, coordination and major technical problems are caused. Management has primary responsibility; specific parts processing quality is The problem, who operates who is responsible, the boss is mainly responsible for the overall operation of the factory. The technique of the mold technician is generally comprehensive, and the car, milling, grinding, pliers, and electric spark will all be. Milling machine processing technology is dominant, milling machine is mainly grinding various types of milling cutter technology, technicians with higher level of technology can grind various R milling cutters, spherical milling cutters, T-shaped milling cutters and different specifications of inclined milling cutters , as small as φ0.6mm × 3.0 ~ 4.0mm with a 0.5 ° ~ 1.0 ° slope of the milling cutter, and open a double edge. The engraving and milling cutter of the engraving machine master is its main technical force. The Hong Kong master spent considerable effort on sharpening the technique and developed a higher skill. The Hong Kong-owned mold factory pays more attention to the development of the fitter technology. For example, the high-transformation plastic mold has high requirements for the grinding and polishing technology, and the polishing technology determines the quality of such molds. Polishing fitters should be skilled in using electric and pneumatic tools and strictly implement various polishing routes. The polishing process is mostly manual, so most mold companies pay attention to the training of specialized polishing technicians. Deep research on the characteristics of various materials and polishing process has a great impact on the processing technology and quality of the mold. 2, process professional, accurate positioning Hong Kong mold companies generally have relatively stable customers, the proportion of individual customers is small. Most of the customers handed over the molds of the whole set of products. The customer and the owner of the mold factory and the general manager discussed the number of sets of molds and the number of pieces per mold, and proposed the necessary technical requirements. The factory owner and technical supervisor agreed on the design plan, budget cost and production cycle of the mold according to the requirements, and reported it to the customer after the approval. The main contents of the contract are generally the price, delivery date, mold materials and special technical requirements. The payment method has basically been settled. 40% of the payment will be paid as a deposit after signing the contract, 30% will be paid after the trial, and the remaining 30% will be paid after delivery. Most of the mold companies, most of them around the automotive, electronics and other industries for the needs of various types of molds, determine their product positioning and market positioning. In order to survive and develop in the market competition, each mold manufacturer has its own superior technology and products, and all adopt professional production methods. Most Hong Kong mold companies have a group of long-term cooperation mold users, and there are a number of mold production cooperation manufacturers around the large mold companies. Such mutually beneficial, mutually beneficial, win-win, and coexisting partnerships have lasted for 30 to 40 years. 3. Information technology, management integration In the 1980s, most of the production equipments of Hong Kong mold enterprises were conventional equipment such as machining EDM and wire cutting. The equipment was equipped with electronic scales and other digital display devices. The milling machines were mostly made in Taiwan. Vertical milling machine with rotating head, equipped with electronic ruler digital display (x, y-axis digital display). The processing method is coordinate data processing, the workpiece processing is fast and accurate, and the fitter is rarely used in the assembly. The machining method of the milling machine is the same as that of the CNC milling machine. With some fixtures, the 2.5D quadratic surface can be processed. According to the processing technology, the dimensional standards of the drawings should be marked by the coordinate method. The contents of the drawings include structural design, various processing methods and processes. In the 1990s, Hong Kong mold companies began to invest in CAD/CAM hardware and software equipment, especially for large-scale mold enterprises, which basically realized computer management. The technological progress of mold factories relied mainly on the improvement of CAD/CAM technology. At present, the manufacturing level of Hong Kong-owned mold companies has reached a new level. The larger mold enterprises have more than 10 machining centers and CNC milling machines, and a computer station network has been established. The application of CAD/CAM technology has become more popular, and engineers and technicians have mastered the CAD/CAM technology. From production planning, process development, quality inspection, inventory, statistics, etc., computers are commonly used, and various departments within the company can share information through computer networks. 4, advanced technology, agile manufacturing and private mold enterprises in Jiangsu and Zhejiang mostly adopt the production organization mode of bench work or fitter, Hong Kong mold manufacturers rely on advanced process equipment and process routes to ensure part accuracy and production progress. Each mold has a detailed design, including the detailed design of each part, and has a detailed processing process. Hong Kong-owned Mould Factory strives to keep up with the international level in the mold structure design, processing technology, methods and means, paying attention to the simple, practical and reliable new structure application, paying attention to the reasonable matching of equipment and the cooperation of simple tooling, and exerting the equipment as much as possible. Various technical properties, to adapt to the complex and varied characteristics of mold processing and to ensure that the processing is fast and accurate by the process and method. Hong Kong-owned mold companies pay attention to the development of technical projects that are simple, practical and have little investment in equipment: such as engraving machine and engraving technology, grinding technology of grinding machine and various forming tools, argon arc welding repair welding technology, etching and etching technology Wait. Most of the CAD/CAM technologies are those that are larger and stronger, and small enterprises are more than co-processing to solve the shortcomings of this technology. 5. Independent research and development, capital operation Hong Kong-owned mold companies have always been in the environment of market competition, and the distribution mechanism of labor compensation has to adapt to the environment of talent competition. The employees have more salary grades, and the height difference is 8 to 10 times. This mechanism can stabilize the technical backbone, increase its sense of responsibility, and have a greater practical incentive for employees to learn and improve technology. The competition between Hong Kong-owned mold companies is mainly in the order of quality, price and delivery time. Through long-term market competition, its management mode and operational mechanism also fully reflect the market law and the adjustment role of economic leverage. For Hong Kong mold companies, a large market with unlimited business opportunities is gradually taking shape. In this historic process, many Chinese high-tech enterprises have successfully seized the opportunities, such as Yi Molding and Dongjiang. Easy Molding Technology (Shenzhen) Co., Ltd. is a subsidiary of Easy Molding Technology (Hong Kong) Co., Ltd., specializing in the development, design, manufacture and injection molding, silk screen printing, electronic product assembly and other ancillary services. Mainly for high-precision molds in the IT information, medical equipment, communications electronics and automotive industries, and the research team is constantly developing high-tech electronic products with independent intellectual property rights. The company takes education as the first priority, pays attention to personnel training; implements modern management comprehensively, implements MRPII, ERP management system and CAD/CAM/CAE integrated working mode; and introduces ISO9000, ISO14001 management system, UL US safety testing laboratory certification and 7S; The company will design the design to a professional design company, carefully designed, the company according to the customer's design program, mechanical processing; using international advanced CNC machining programming and other software, accelerate the pace of easy molding on the international professional mold manufacturing platform . The company adheres to the enterprise tenet of “honesty-based, plastic-type excellence, customer-oriented, and good serviceâ€, and implements a high-starting, high-tech, high-quality service construction policy, introducing hundreds of advanced equipment, including gantry. Machining center, slow wire, CNC three-coordinate measuring instrument, mirror spark machine, etc. According to Luo Baihui, Easy Molding Technology (Shenzhen) Co., Ltd. is currently in the leading position in the Shenzhen mold industry, which introduces advanced Japanese precision machinery and equipment. It also introduces the assembly line management process of Japanese mold companies, and uses the advanced technology of Japanese mold manufacturing to develop, design and manufacture various types of precision injection molds, aluminum alloy die-casting molds, zinc alloy die-casting molds, etc. Research and development centers, technology centers and other platforms are the mainstays to encourage and guide high-tech, increase R&D investment, and create a number of scientific research institutions with independent research and development capabilities. The company has won the “high-tech†The Enterprise Certificate has been compiled into the Shenzhen Science and Technology Yearbook in 2007. The company has become a leader in the industry, with a business growth of up to 300%. According to Feng Jijun, president of Easy Molding Technology, “The current Hong Kong mold companies lack the R&D institutions, and their professional skills, design capabilities, and high value-added products determine their core competitiveness. If you don't want to join the small and medium-sized enterprise group that relies on low-end price and hard work to survive, it is necessary to build autonomous first-class mold laboratory. â€
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