During the processing and compounding of aluminum honeycomb panels, following existing documents and drawings, the sheet metal fabrication and aluminum honeycomb panel integration design involves several key steps:
a. Convert any irregular hand-drawn sketches into AutoCAD drawings. Once approved, print three copies and bind them into a book according to batch number and drawing number. One copy is kept by the technical department (transferred to the archives upon completion), one goes to the workshop, and one is sent for quality assurance inspection.
b. For any unnumbered drawings related to aluminum honeycomb panels, assign a uniform numbering system. The numbering follows a pattern: suffix +A for the panel, +B for the bottom plate, +C for the aluminum honeycomb core, and so on.
c. For aluminum plates or other materials requiring sheet metal work, carefully measure and document the bending coefficient for future reference.
d. Create a catalog, calculate the area of each individual piece, and determine the total area accordingly.
e. When preparing sheet metal parts, draw an unfolded layout based on the bending factor and indicate the dimensions clearly. The inside and outside are not marked directly on the layout; instead, the development drawing is created after the process is implemented. Typically, the main view on the unfolded drawing faces the user as the inner surface (usually the uncoated side). Other conditions may be specified. Print three copies and bind them into a book by batch and drawing number. One copy is for the technical team (to be archived upon completion), one for the workshop, and one for quality assurance.
f. Prepare a sheet metal processing specification that outlines the machining process, tolerance requirements, safety precautions, and critical processing points.
g. Create a sheet metal blanking table with large font size. Indicate the texture direction using “↑†in the length direction and “→†in the width direction.
h. For CNC cutting and numerical control operations, perform computer programming and submit the files along with technical documentation to the workshop supervisor for approval.
i. Develop detailed processing instructions for aluminum honeycomb panels, specifying the workflow, core requirements, adhesive material specifications, construction methods, profiled mold drawings, and how to follow up during processing.
j. Provide accessory drawings, installation diagrams, and clear installation instructions to ensure proper assembly and positioning.
k. Review and verify technical documents prepared by other team members to ensure consistency and accuracy.
l. Archive all completed drawings and technical documents for future reference and compliance purposes.
m. Offer on-site support to address challenges such as the installation of aluminum honeycomb panels and provide real-time problem-solving guidance.
These steps ensure a smooth and efficient production process, from initial design to final installation, while maintaining high-quality standards throughout the manufacturing cycle.
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