During the manufacturing and assembly process of aluminum honeycomb panels, following the existing drawings and technical documents, the sheet metal processing and aluminum honeycomb panel composite design involve several key steps:
a. Convert any irregular hand-drawn sketches into CAD drawings. Once approved, print three copies and bind them into a book according to batch numbers and drawing IDs. One copy is kept by the technical department (to be transferred to the archives upon completion), one for the workshop, and one for quality assurance inspection.
b. For any unnumbered drawings related to aluminum honeycomb panels, assign a uniform numbering system. The numbering follows a pattern: suffix +A for the panel, +B for the bottom plate, +C for the honeycomb core, and so on.
c. For aluminum sheets or other materials that require sheet metal work, measure and document the bending coefficient accurately for future reference.
d. Create a detailed catalog, calculate the area of each individual part, and determine the total area accordingly.
e. When preparing sheet metal parts, draw an unfolded development diagram based on the bending factor, and indicate the dimensions clearly. The inner surface (usually the non-coated side) should face the viewer in the main view. No internal or external markings are shown on the map. After implementation, the development drawing is created. Print three copies and bind them into a book by batch and drawing number, with one copy for the technical team, one for the workshop, and one for quality control.
f. Prepare a sheet metal processing specification that outlines the machining procedures, tolerance requirements, safety precautions, and critical processing points.
g. Create a blanking table for sheet metal parts using large fonts. Indicate the texture direction with an upward arrow (↑) along the length and a right-pointing arrow (→) along the width.
h. For CNC cutting and numerical control operations, prepare computer programs and submit the U盘 or other technical documents to the workshop director for approval and signature.
i. Develop a processing instruction manual for aluminum honeycomb panels, detailing the production flow, core specifications, adhesive material requirements, construction methods, mold drawings, and installation procedures.
j. Provide accessory drawings, installation diagrams, and specify installation requirements to ensure proper assembly.
k. Review and verify technical documents prepared by other team members to ensure consistency and accuracy.
l. Archive all completed drawings and technical documents once the project is finalized.
m. Offer on-site support to address challenges during the installation of aluminum honeycomb panels.
This structured approach ensures precision, clarity, and efficiency throughout the entire manufacturing and assembly process of aluminum honeycomb panels.
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